Extrusion Process Operator (1 of 4) Job

Job description

Extrusion Process Operator (1 of 4)-9388151006DescriptionEthicon, Inc., a member of the Johnson & Johnson Family of Companies is currently recruiting for an Extrusion Process Operator (4 positions available: 2 openings on C Shift and 2 openings on D Shift) located in Athens, GA.Ethicon, Inc. is a trusted, world-wide leader in surgical care. For over a century, Ethicon has continuously introduced innovations in wound closure, general surgery, wound management, women's health and urology and aesthetic medicine that fulfill the company's vision: Restoration of Body and of Life.
The Extrusion Process Operator will safely and efficiently executes daily tasks related to extrusion manufacturing of synthetic absorbable and non-absorbable multifilament products. Typical tasks include start-up, operation, and shut-down of extrusion and orientation processes, thread-up and doffing of production spools, testing of products, and troubleshooting of processes. Operates and navigates with the extruder computer control systems. Operates the Vac-U-Max polymer feed system and troubleshoots to eliminate feed problems. Starts up and runs extruders and affiliated equipment (godets, orientation lines, kamitsus, Statimats, Denier counter, fray counter, etc.) to produce 56, 52, 80 and 62.5 denier VICRYL and 10/0 Ethilon fiber. Tests fiber denier and performs tray testing as required and when necessary troubleshoots process equipment and takes appropriate corrective actions. Tests fiber tenacity and elongation, and tracks results using SPC charting. Monitors equipment through measured checks of speeds and temperatures. Makes appropriate process changes using the extrusion process specification and troubleshooting guide in conjunction with directions from a higher level Extrusion Process Operator or supervision. Loads fiber in Tenney ovens at required intervals. Records production data for tracking and evaluating run yield trends, actual yield, and audit progression. Handles hoppers or Port-A-Vacs appropriately, weighing and recording data to track polymer usage. Maintains accurate and legible documentation. Maintains housekeeping standards. Basic knowledge of CAMSTAR data system and inputs data as required.
In addition, the Extrusion Process Operator – C Shift operates personal computers (menu software applications, spreadsheet data entry). Operates electronic balances, tachometers, calculators, pyrometers, and hand tools. Trains new associates in extrusion, orientation, and testing responsibilities. Interfaces with appropriate engineering, facilities, and instrumentation support representatives in a professional manner to ensure manufacturing operations and projects receive effective and timely technical support. Supports manufacturing teamwork in the daily communications by participating in shift change meetings and sharing appropriate process information to ensure the timely resolution of manufacturing issues. Perform other work-related duties as assigned by supervisor/facilitator. Follow written specifications to manufacture product. Use associated test equipment (Starrett Gauge, Federal Gauge, Mitutoyo Gauge, Microscope). Package and prepare product for shipment. Follow current compliance regulations and standards. Comply with all federal regulated programs. Support Plant Diversity Process. Ensure safe working conditions and practices in the department. Adhere to FDA quality and worldwide quality systems. Demonstrate ability to consistently meet required work performance targets (RE’s). Demonstrate teamwork in identifying, evaluating, and resolving problems within the department. Support Maintenance Excellence including 6-S and Operator Asset Care. Support LEAN and Six Sigma initiatives.
QualificationsHigh school diploma or GED required. Education beyond high school (college, military, technical school, extrusion experience) is preferred. Basic computer skills required. Must have excellent communication, interpersonal relation and problem solving skills. Basic math skills (including ability to add, subtract, multiplication, division, percent, fractions) is required. Must have basic knowledge of the following: industrial tools and instruments, fiber physical properties and appearance quality (tenacity and elongation) and Statistical Process Control (SPC) used to identify and respond to process trends. Ability to make timely and accurate decisions required. Leadership skills are preferred. Must be self-motivated and capable of completing job duties with minimal supervision.
Must have ability to lift/carry up to 30 pounds unaided. Must have ability to stand/kneel/walk approximately 90% of the time. Overhead work (pushing/pulling/reaching) is required.
Must be able to work rotating 12 hour night shifts (C or D Shift
- 7:00 pm
- 7:00 am), which will include alternating weekends. The ability to work occasional overtime and some holidays is required.
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Primary Location:North America-United States-Georgia-AthensOrganization: Ethicon Inc. (6045)Relocation: Eligible NoTravel:NoJob Function: ProductionCertain sites within the Johnson & Johnson Family of Companies participate in E-Verify as appropriate in accordance with Company guidelines and federal or state law. To learn more about the government sponsored program and to see a list of the sites that are currently enrolled, please click here.
Johnson and Johnson Family of Companies are equal opportunity employers, and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, genetic information, national origin, protected veteran status, disability status, or any other characteristic protected by law. EEO is the Law EEO is the Law GINA Supplement