RISE NPI Manufacturing Engineer - Assembly

Job description

Job Description Summary

At Avio Aero, a GE Aerospace company, we invent the future of flight, lift people up, and bring them home safely. We are a world-leading provider specializing in the design, production, and maintenance of components and propulsion systems for both civil and military aviation. Respect for people is core to our culture and part of our commitment to FLIGHT DECK, GE Aerospace’s proprietary lean operating model. We attract, develop, and retain industry-leading talent and cultivate communities where people are respected and empowered to reach their fullest potential. For the people of Avio Aero, their work isn't just a job, it's their passion and purpose. We were meant to fly.

RISE is a next-generation engine concept for future narrow-body aircraft, and the Assembly team is seeking an NPI Manufacturing Engineer focused on tooling equipment design.

In this role, you will support New Product Introduction by helping develop new assembly manufacturing systems and ensuring that design intent is translated into robust, efficient production solutions. As part of the Assembly department, you will prioritize design for manufacturing, provide feedback to design teams, resolve manufacturing issues, and deliver documentation, tooling, and training to support safe, clean, and efficient production. The position targets motivated, open-minded candidates eager to learn new engineering fields and take on technical challenges.

Job Description

Essential Responsibilities

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Hands-on problem solving : Work directly with operations and engineering teams to resolve technical issues using data-driven approaches and structured methodologies

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Design collaboration : Influence design engineering to ensure manufacturability and assembly considerations are integrated throughout the product development process

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Process validation : Conduct hands-on trials and manufacturing of development parts to validate assembly and related processes and technologies

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Process development : Establish robust process parameters for new technologies and systems, guiding manufacturing applications and feasibility studies

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Virtual manufacturing tools : Utilize simulation tools to model workflows, automation sequences, and space requirements, informing capacity plans and resource allocation

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Lean solutions : Develop efficient equipment layouts, process designs, and product flows to maximize ROI and reduce costs per unit

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Automation and technology : Ensure process capability, cycle time, and equipment availability targets are met through automation and advanced technology integration

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Documentation and training : Define equipment lists, spare requirements, training needs, work instructions, and safety documentation for production and maintenance teams

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Flighy Deck System commissioning : Oversee installation and commissioning processes, driving continuous improvement and root cause analysis to meet SQDC targets

Qualifications/Requirements

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Education : Master’s degree in Engineering Mechanical and experience in Technical Project & Design in manufacturing/aviation filed

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NPI experience : Proven experience in New Product Introduction (NPI) within manufacturing, including project planning and execution

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CAD proficiency : Experience with 3D, 2D AutoCAD, or other CAD packages

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Advanced manufacturing tools : Knowledge of 3D printing, rapid prototyping, and virtual manufacturing simulation software

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Strong ability to read technical drawings

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Manufacturing expertise : Strong background in assembly, including facilities development, robotics, automation, and conveyor technologies

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Process optimization : Demonstrated ability to optimize processes for throughput, quality, and availability during design and commissioning phases

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Problem-solving methodologies : Knowledge of Lean, Six Sigma

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FMEA and quality systems : Experience defining FMEAs, cascading critical characteristics into control plans, and developing manufacturing quality operating systems

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Supplier collaboration : Experience working with subcontracted suppliers and vendors

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Health & safety compliance : Knowledge of H&S and CDM regulations and compliance requirements

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Italian and Fluent English language, oral and written

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Work Visa, in accordance with local regulation, is required

Desired Characteristics

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Continuous improvement : Lean knowledge and a passion for driving continuous improvement initiatives

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Safety-first mindset : Commitment to maintaining a safe and compliant work environment

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Collaborative approach : Thrives in cross-functional team settings and shop floor environments

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Communication skills : Excellent written and verbal communication abilities;

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Problem-solving : Strong analytical skills and structured problem-solving capabilities

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Adaptability : Willingness to embrace new technologies and methods to drive innovation

What we offer

Smart working and work life-balance

Avio Aero, when possible, promotes hybrid work and encourages a good, healthy and satisfying work-life balance. We value our employees’ wellbeing; hence we offer a variety of improvement programs aimed to preserve anyone’s psychological safety and daily needs.

Total Rewards

At Avio Aero, we understand the importance of Total Rewards. As a new joiner to Avio Aero we are pleased to offer the following welcome benefit plan:

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Performance related bonuses and local bonus scheme

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Flexible benefits platform

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Life and injury insurance

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Private medical coverage  

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Employee assistant program

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Employee special awards (service and recognition)   

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Local special agreements and discounts

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English and languages training for you and one member of your family

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Technical, Leadership and development trainings

Inclusion & Diversity

Avio Aero is proud to be an Equal Opportunity Employer and we are strongly committed to maintain an inclusive and diverse environment. Every employment decision is taken regardless to national or ethnic origin, religion, sexual orientation, gender identity or expression, age, disability, etc.

We are not all the same. Just be Yourself @AvioAero!

Additional Information

Relocation Assistance Provided: No